ANALISIS EFEKTIVITAS MESIN VMC MORI SEIKI TV-300 MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS DAN SIX BIG LOSSES (Studi Kasus: PT Sinar Mulia Teknalum)
DOI:
https://doi.org/10.61722/jmia.v3i1.8205Keywords:
Efficiency, OEE, Six Big Losses, VMCAbstract
The VMC Mori Seiki TV-300 3-Axis at PT Sinar Mulia Teknalum is a vital production machine that experienced 1,008 hours of downtime due to a major system upgrade in early 2024. This study evaluates machine effectiveness using Overall Equipment Effectiveness (OEE) and identifies time losses through Six Big Losses analysis based on data from January–July 2025. Results show an average OEE of 87.89% (comprising Availability 89.78%, Performance 98.65%, and Quality 99.00%), exceeding the 85% world-class standard. However, total production losses reached 12.52%, primarily driven by Setup and Adjustment Losses. Proposed improvements include standardizing setup SOPs, implementing the SMED method, enhancing operator competency, and applying visual management to optimize productivity.
References
Ahdiyat, T., & Nugroho, Y. A. (2022). Analisis Kinerja Mesin Bandsaw Menggunakan Metode Overall Equipment Effectiveness (oee) Dan Six Big Losses Pada Pt Quartindo Sejati Furnitama. Jurnal Cakrawala Ilmiah, 2(1), 221–234. https://doi.org/10.53625/jcijurnalcakrawalailmiah.v2i1.3509
Aji, A. P., & Setiafindari, W. (2023). Analisis Produktivitas Mesin Filling Botol Dengan Metode Overal Equipment Effectiveness Dan Failure Mode And Effect Analysis. Jurnal TRINISTIK: Jurnal Teknik Industri, Bisnis Digital, Dan Teknik Logistik, 2(1), 21–32. https://doi.org/10.20895/trinistik.v2i1.686
Alexander, Y., Eko Putra, F., & Anggun Sari, P. (2024). Implementation of Total Productive Maintenance on Frame Welding Machine Maintenance Using the Overall Equipment Effectiveness (OEE) Method at PT Electronics Components Indonesia. International Journal of Innovative Science and Research Technology (IJISRT), July, 353–362. https://doi.org/10.38124/ijisrt/ijisrt24jun909
Ariyah, H. (2022). Penerapan Metode Overall Equipment Effectiveness (OEE) Dalam Peningkatan Efisiensi Mesin Batching Plant (Studi Kasus : PT. Lutvindo Wijaya Perkasa). Jurnal Teknologi Dan Manajemen Industri Terapan, 1(2), 70–77. https://doi.org/10.55826/tmit.v1iii.10
Ariyanto, S., & Pandu Negoro, Y. (2024). Analisis Overall Equipment Effectiveness (OEE) Dan Total Productive Maintenance (TPM) Pada Mesin Pengupas Kulit Padi Merk Satake Di Ud. Sumber Tani. JUSTI (Jurnal Sistem Dan Teknik Industri), 5(2), 151–160.
Chikwendu, O. C., Chima, A. S., & Edith, M. C. (2020). The Optimization Of Overall Equipment Effectiveness Factors In A Pharmaceutical Company. Heliyon, 6(4), e03796. https://doi.org/10.1016/j.heliyon.2020.e03796
Hendri, Kholil, M., Hanum, B., & Hidayat, A. A. (2020). Measurement of the Overall Equipment Effectiveness (OEE) and the Process Improvement on Radiator Crimping Line. Journal of Physics: Conference Series, 1529(4). https://doi.org/10.1088/1742-6596/1529/4/042002
Jauza, S. D., Prakoso, I., & Sibarani, A. A. (2022). Proposal Improvement to Increase Equipment Effectiveness and Reduse Waste Levels in SME Plastic Straw Prodecer with a Total Productive Maintenance Approach and Waste Assessment Model. Proceedings of the International Conference on Science and Engineering (ICSE-UIN-SUKA 2021), 211, 186–193. https://doi.org/10.2991/aer.k.211222.031
Lestari, V. I., & Suryadi, J. A. (2021). Analisis Efektivitas Mesin Pada Stasiun Ketel Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ. Tekmapro : Journal of Industrial Engineering and Management, 16(2), 36–47. https://doi.org/10.33005/tekmapro.v16i2.240
Ponda, H., Fatma, N. F., & Siswantoro, I. (2022). Usulan Penerapan Lean Manufacturing Dengan Metode Value Stream Mapping (VSM) Dalam Meminimalkan Waste Pada Proses Produksi Ban Motor Pada Industri Pembuat Ban. Heuristic, 23–42. https://doi.org/10.30996/heuristic.v19i1.6568
Pramula, G., & Hamdy, M. I. (2023). Evaluasi Efektivitas Mesin Ripple Mill Melalui Pendekatan Overall Equipment Effectiveness (OEE). Jurnal Teknologi Dan Manajemen Industri Terapan, 2(4), 301–309. https://doi.org/10.55826/tmit.v2i4.281
Prasetio, E. T., & Oktora, A. (2024). Evaluation of The Effectiveness of Die Casting Machines Using Overall Equipment Effectiveness (OEE). Jurnal Teknologi Dan Manajemen, 22(1), 99–106. https://doi.org/10.52330/jtm.v22i1.239
Puspita, L. E., & Widjajati, E. P. (2021). Pengukuran Efektivitas Mesin Latexing Pada Produksi Karpet Permadani Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Dan Overall Resource Effectiveness (ORE) Di Pt. Xyz. Juminten, 2(4), 1–12. https://doi.org/10.33005/juminten.v2i4.295
Rabiatussyifa, O., Azizah, F. N., & Ardhani, A. D. (2022). Analisis Produktivitas Mesin Buffing Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ Cikarang, Jawa Barat Oktari. Ilmiah Wahana Pendidikan, 8(3), 95–102. https://doi.org/10.5281/zenodo.6301691
Rakes, D., Windyatri, H., & Suhendra, S. (2024). Scheduling Preventive Maintenance to Increase the Effectiveness of Injection Molding Machines Using the Overall Equipment Effectiveness Method at PT. Mah Sing Indonesia. OPSearch: American Journal of Open Research, 3(7), 155–165. https://doi.org/10.58811/opsearch.v3i7.122
Rezvani, S., & Eslami, D. (2021). Performance Evaluation of Total Productive Maintenance using Overall Equipment Effectiveness Index. 3Rd Confference on Industrial Engineering …, February. https://www.researchgate.net/profile/Dariush-Eslami-2/publication/349534121_Performance_Evaluation_of_Total_Productive_Maintenance_using_Overall_Equipment_Effectiveness_Index/links/60352ab8a6fdcc37a8494cee/Performance-Evaluation-of-Total-Productive-Mainte
Saifuddin, J. A., Nugraha, I., & Winursito, Y. C. (2021). Production Machine Effectiveness Analysis Using Overall Equipment Effectiveness (OEE) and Root Cause Analysis. 2021, 320–328. https://doi.org/10.11594/nstp.2021.1449
Sukma, D. I., Prabowo, H. A., Setiawan, I., Kurnia, H., & Fahturizal, I. M. (2022). Implementation of Total Productive Maintenance to Improve Overall Equipment Effectiveness of Linear Accelerator Synergy Platform Cancer Therapy. International Journal of Engineering, Transactions A: Basics, 35(7), 1246–1256. https://doi.org/10.5829/ije.2022.35.07a.04
Susanto, M. D., Andesta, D., & Jufriyanto, M. (2022). Analisis Efektivitas Mesin Injection Moulding Menggunakan Metode OEE dan FMEA (Studi Kasus di PT. Cahaya Bintang Plastindo). JUSTI (Jurnal Sistem Dan Teknik Industri), 2(3), 411. https://doi.org/10.30587/justicb.v2i3.3685
Susianti, S. N. (2020). Analisis Perawatan Mesin Casting Zinc Menggunakan Metode Overall Equipment Effectivness (OEE) Melalui Pendekatan DMAIC. JENIUS : Jurnal Terapan Teknik Industri, 1(1), 30–37. https://doi.org/10.37373/jenius.v1i1.22
Suwardiyanto, P., Siregar, D., & Umar, D. (2023). Analisis Perhitungan OEE dan Menentukan Six Big Losses pada Mesin Spot Welding Tipe X. International Journal of Research in Science, Commerce, Arts, Management and Technology, 1(1), 410–421. https://doi.org/10.48175/ijarsct-13062
Tammya, E., & Herwanto, D. (2021). Analisis Efektivitas Mesin Debarker Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ Kuningan, Jawa Barat. Jurnal Sains, Teknologi Dan Industri, 19(1), 20–27.
Ummah, N. H., & Dahda, S. S. (2022). Analisis Efektifitas Kinerja Mesin Cutting Manual Dan Otomatis Menggunakan Metode OEE (Overall Equipment Effectiveness ) Di PT. XYZ. Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 8(2), 345. https://doi.org/10.24014/jti.v8i2.19765
Wardhani, R. P., & Sarungu, S. (2024). Teknik Pengendalian Mutu Dengan Menggunakan Metode Diagram Pareto Dalam Mencapai Customer Satisfaction . 04(02), 12–17.
Zubir, A. A. (2025). Overall Equipment Effectiveness on Package Boiler Equipment and Preventive Maintenance Strategies Optimisation at Fertiliser Plant. Jurnal Rekayasa Teknologi Nusa Putra, 11(1), 25–43. https://doi.org/10.52005/rekayasa.v11i1.574
Zulfatri, M. M., Alhilman, J., & Atmaji, F. T. D. (2020). Pengukuran Efektivitas Mesin Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Dan Overall Resource Effectiveness (ORE) Pada Mesin Pl1250 Di Pt Xzy. JISI: Jurnal Integrasi Sistem Industri, 7(2), 123–131. https://doi.org/10.24853/jisi.7.2.123-131
Downloads
Published
Issue
Section
License
Copyright (c) 2025 JURNAL MULTIDISIPLIN ILMU AKADEMIK
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
